Standard pilot plants are the best economic choice for pilot applications that require conventional filtration methods or ozonation, due to minimal engineering and programming costs.
Standard pilots are available for the following treatment processes.
Module consists of six constant rate adsorbers with individual flow control. Module has the ability to have all column screened or an individual strainer can be installed on a single adsorber. With manual valves, the unit can be reconfigured to backwash columns with an external backwash supply. Additionally, manual valves can be used to reconfigure the six columns into three lead-lag pairs. Each column operates using automatic PID flow control with column bed volumes being pulled from the totalized value from a magnetic flow control valve. Columns will go into an offline mode based on an operator set point of runtime, run volume, or headloss. Other features include superior on-board process diagnostics, automatic data logging of key parameters, secure remote monitoring and control over the internet, and email alarm notification.
| Columns | 6 |
| System Height | 130 inches (3301 mm) |
| Maximum Media Depth | 72 inches (1829 mm) |
| Media Retention Size | >0.0059 in. (>149um) |
| Loading Rate | 2.3…17.2 gpm/ft^3 (5.6…42.2 m/h) |
| Backwash Rate | 2.3…17.2 gpm/ft^3 (5.6…42.2 m/h) |
| Maximum Column Pressure | 40 psi (275 kpa) |
| Maximum Total Flow Rate | 9 gpm (34 L/m) |
| Power | 120 VAC, 1 phase, 60 Hz, 10 A or
240 VAC, 1 phase, 60 Hz, 50 A |
| Options | Shipping tarp |
| Shipping Dimensions | 108″ (2.75 m) L x 48″ (1.22 m) W x 92″ (2.34 m) H |
| Operational Dimensions | 106″ (2.69 m) L x 44″ (1.12 m) W x 130″ (3.30 m) H |
| Dry Weight | 1,900 lbs (862 kg) |
| Operating Weight | 2,300 lbs (1043 kg) |
| Monitored Parameters | Flow Rate, Headloss, Feed/Backwash Pump Flow, Cartridge Filter Diff Pressure, System Diagnostic Data |
Designed to meet the requirements of dissolved air floatation pilot applications, this standard module combines chambers for coagulant rapid mixing, windowed basins for flocculation, and dissolved air floatation. Also includes four separate flow-paced chemical injection systems.
| Flow Rate | 1…12 gpm |
| Strainer Size | >0.031 inch (>793 µm) |
| Rapid Mix Basins | 3 at 2.5 gal (9.5 L) |
| Rapid Mix Velocity Gradient | 50…1000 s-1 |
| Flocculation Basins | 2 |
| Flocculation Basin Volume | 95 gallon |
| Flocculation Velocity Gradient | 5…130 s-1 |
| White Water Pump | 0.25…1.20 gpm |
| Saturation Air Rate | 50…60 psi |
| Clarified Water Basin | 133 gallon |
| Chemical Feed Systems | 4 |
| Chemical Feed Rate | 0.02…16.5 mL/min |
| Chemical Tank Volume | 3.75 gallon (14.2 L) |
| Power | 120 V AC, 1 phase, 60 Hz, 20 A or 240 V AC, 1 phase, 60 Hz, 10 A |
| Options | Shipping tarp |
| Shipping Dimensions | 122” (3.7 m) L x 50” (1.27 m) W x 84” (1.9 m) H |
| Dry Weight | 2,300 lbs (2,087 kg) |
| Operating Weight | 5.700 lbs (2,994 kg) |
| Monitored Parameters | Flowrate, Rapid Mix Velocity Gradient, Flocculation Basin Gradient, Turbidity, pH, Chemical Feed Rate, and Chemical Tank Level for each feed system, Spare Analog Signals (3 qty.) |
Designed to meet the requirements of many conventional filtration pilot applications, this standard module combines chambers for coagulant rapid mixing, windowed basins for flocculation, and a lamella plate settling. Also includes four separate flow-paced chemical injection systems.
| Flow Rate | 1…9 gpm (3.8…34.1 L/min) |
| Rapid Mix Basins | 3 @ 2.5 gal (9.5 L) |
| Rapid Mix Velocity Gradient | 50…1000 s-1 |
| Floc Basins | 3 @ 80 gal (303 L) |
| Floc Basin Velocity Gradient | 5…130 s-1 |
| Sed Basin | 1 @ 106.0 gal (401.3 L) |
| Settling Plates | 2…24 @ 60° inclination |
| Settling Area | 4.62 sq ft (0.43 m2) per plate |
| Settling Plates Spacing | 1…13.6″ (25…345 mm) |
| Settled Water Basin Volume | 22 gallon (83 L) |
| Chemical Feed Systems | 4, 1 portable mixer |
| Chemical Feed Rate | 0.03…57 mL/min |
| Chemical Tank Capacity | 4 gal (15.1 L) |
| Dimensions | 144” (3.66 m) L x 48” (1.22 m) W x 73.3” (1.86 m) H |
| Dry Weight | 3,000 lbs. (1,360 kg) |
| Operating Weight | 6,600 lbs. (2,994 kg) |
| Electrical Requirements | 1 Phase, 9.6 A @ 120 VAC or 1 Phase, 4.8A @ 240 VAC, 50/60Hz |
| Monitored Parameters | Inlet pH, Inlet Turbidity, Inlet Temperature, Feed Pump Suction Pressure, Strainer Differential Pressure, Feed Flow, Rapid Mix and Flocculation Basin Gradients, Settled Water pH, Settled Water Turbidity, Sludge Flow, Sludge Removal Interval, Chemical Dosage, Chemical Flow, and Chemical Tank Level for each feed system, Spare Analog Signals (3 qty.) |
Designed to meet the requirements of many conventional filtration pilot applications, this standard module can be used for granular media filtration (GMF) or granular activated carbon (GAC) contacting.
| Maximum Total Flow Rate | 5.2 gpm (19.7 L/min) |
| Filters | 4 @ 6 x 112 inch (152 x 2,840 mm) |
| Maximum Media Depth | 72 inch (183 cm) |
| Media Retention Size | > 0.0059 inch (149 µm) |
| Filtration Rate | 1.3…6.6 gpm/sf (3.2…16.1 m/h) |
| Backwash Rate | 5.1…51.0 gpm/sf (12.4…124.7 m/h) |
| Backwash Tank Volume | 150 gal (568 L) |
| Air Scour Rate | 2.6…9.2 scfm/sf (46.6…164.9 m/h) |
| Maximum Headloss | 25 feet (7.6 m) |
| Chemical Feed Systems | 4 |
| Chemical Feed Rate | 0.03…57 mL/min |
| Chemical Tank Volume | 4 gallon (15.1 L) |
| Dimensions | 146 inch (3.71 m) L x 50 inch (1.27 m) W x 122.5 inch (3.11 m) H |
| Dry Weight | 2,700 lbs. (1,315 kg) |
| Operating Weight | 4,200 lbs. (1,905 kg) |
| Electrical Requirements | 1 Phase, 18.8 A @ 120 VAC or 1 Phase, 9.4A @ 240 VAC, 50/60Hz |
| Monitored Parameters | Flow Rate, Headloss, Effluent Turbidity, and Column Level for each filter, Chemical Dosage, Chemical Flow, and Chemical Tank Level for each feed system, Air Scour Flow, Backwash Flow, Backwash Tank Level, Spare Analog Signals (3 qty.) |
Designed to meet the requirements of many ozone pilot applications, this standard module can be used stand-alone or integrated into a process train with other filtration technologies.
| Total Flow Rate | 1.0…9.0 gpm (3.8…34.2 L/min) |
| Contactors | 2 @ 130 gal (494 L) |
| Ozone Generation | 0.1 g/h (8.5%)…5.0 g/h (8.2%)…10.0g/h (8.0%)…15g/h (7.2%)… 20 g/h (5.7%)…25g/h(3.4%) |
| Ozone Gas Flow Rate | 2.1…10.6 SCFH (1…5 SLPM) per train |
| Dimensions | 122” (3.10 m) L x 50” (1.27 m) W x 79” (2.01 m) H |
| Crated Weight | 2,700 lbs. (1,225 kg) |
| Electrical Requirements | 120 VAC, 1 phase, 18.8 A or 240 VAC, 1 phase, 9.4 A |
| Monitored Parameters | Feed Flow, Ozone Feed Gas, Ozone Off Gas, Dissolved Ozone, Ozone Feed Gas Flow, Ambient Ozone |
Enclosure consists of a galvanized tube frame with insulated panel walls. Enclosure includes a waterproof ¼ inch thick spray-on polyester floor coating and a 10’ working height inside the building, as well as an insulated floor, ceiling, and walls. Unit includes an entry/egress door, ventilation fan, wet location lighting, a power distribution panel, emergency lighting, a piping corridor recessed in the floor, remote access module mast, and combination heating/AC (2.5 tons of cooling/ 5KW heater) through a centralized HVAC system. The enclosure has space for up to 3 Intuitech pilot modules.
| Outside Dimensions | 42.9 X 11.0 X 11.5 ft | 13062 X 3353 X 3508 mm |
| Inside Dimensions | 39.0 X 10.0 X 10.0 ft | 11887 X 3048 X 3048 mm |
| Shipping Dimensions | 41.8 X 11.0 X 11.5 ft | 12717 X 3353 X 3508 mm |
| End Door Clearance Width | 70.5 in | 1791 mm |
| End Door Clearance Height | 95.2 in | 2418 mm |
| Enclosure Empty Weight | 25500 lbs | 11567 kg |
| Maximum Equipment Weight | 40000 lbs | 18144 kg |
| Snow Load Design | 75 lbs/sf (ground), 55 lbs/sf (flat roof) | |
| Wind Load Design | 135 mph (3 sec gust, ultimate basis), Exposure Category C | |
| Seismic Design | Ss:1.5, S1:0.6, Sds:1.2, Sd1:0.68, Class:D | |
| Electrical Supply | Single or Three Phase | |
| Voltage | 240 / 480 V | |
| Frequency | 60 Hz | |
| Maximum Current | 62.5 / 31.2 A |
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